​ALE currently manufactures its entire range of proprietary lithium battery products in a state of the art, 12,000 sq. ft. California facility. The battery cells have been thoroughly tested by independent third parties and have consistently demonstrated exceptional safety and performance.


ALE’s R&D team includes pioneers in the advanced lithium ion (Li-ion) technology sector. Among their many accomplishments, ALE developed the first lithium battery capable of passing the U.S. Army’s bullet, nail, and crush tests without fire or explosion upon impact. As a result, ALE has been commissioned to manufacture customized, high-energy helmet batteries for the U.S. Armed Forces Helmet Project. ALE’s custom pouch cells can be manufactured to unique specifications while maintaining optimal power output and storage capabilities.


ALE manufacturing is capable of:

  • ​High Volume Manufacturing of Advanced Polymer and 18650 Cells

​ALE manufacturing floor includes:

  • Dry Room
  • Production Coater
  • Production Calender
  • Cylindrical and Prismatic Cell Winding Machine
  • Z-fold Pouch Cell Laminator

ALE has an extensive range of in-house testing capabilities:

  • Multiple battery cyclers with over 1000 channels for Prismatic and Cylindrical Cells
  • Battery cyclers with 50 and 100 A capabilities for large-format cells
  • Bullet, Nail, Temperature, Impact, Crush, Altitude
  • Forced Discharge, 500A Discharge, Overcharge

American Lithium Energy (ALE) is a AS9100D Certified United States Domestic Supplier with over 12,000 sq. ft. of Lithium Battery Manufacturing Capability.  The Proprietary Lithium Batteries are Fabricated Under the Strictest Quality Control and Every Process is Monitored Under the Tightest Tolerances.